Flow Plates

DPL offer a range of flow plate designs or we can manufacture to specific customer requirements.

Flow Plates are available with valves, position switches and swing bends with handles, drains and drain valves. Complete with box section as required and available in a variety of finishes the DPL, flow plates can be fitted with cable conduit and drip trays.

The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors.

Our ability to import/export information on CAD file by Email or CD speeds up the design and commissioning cycle saving you money.

Unions – IDF (BS4825 PT4)

The IDF union is particularly suitable for applications where CIP pipelines are permanently in place.

  • Crevice free, fully hygienic
  • CIP compatible
  • Available with a round nut to limit risk of unauthorised dismantling, giving added security
  • 16 bar working pressure, reinforced seal above 10 bar
  • Wide range of seal material including Nitrile, EPDM, Viton and PTFE
  • Stainless steel 316 contact parts
  • Size range 1” – 4”
Size Hex Nut Seal Bore Size
in A/F (mm) L (mm) ID (mm) (mm)
1 46 30 22.2 22.2
1.5 60 30 34.9 34.9
2 75 30 47.6 47.6
 2.5 90 30 60.3 60.3
 3 105 30 73.0 73.0
 4 133 35 97.6 97.6 (14 swg)
 CODE F101 FW32
90° BEND MALE x FEMALE CODE F146
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 65 85 110 135 155 203

ADAPTOR – MALE TO BSP MALE CODE F135
Size 1.0” 1.5” 2.0” 2.5” 3.0”
L (mm) 51 57 60 63 64
A/F(mm) 42 56 70 90 106

45° BEND FEMALE x MALE CODE F192
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 43 52 65 79 89 115

HOSE LINER CODE F125
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
L (mm) 97 104 107 116 123 182

TEE MALE x MALE x MALE OR FEMALE*
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 65 85 110 135 155 203

ADAPTOR – MALE TO BSP FEMALE CODE F186
Size 1.0” 1.5” 2.0” 2.5” 3.0”
L (mm) 44 50 54 54 54
A/F (mm) 42 56 70 90 106
* REQUEST CODE FOR COMBINATIONS

Crosses & Y-Pieces

Crosses & Y-Pieces

Crosses and ‘Y’ Pieces can be manufactured to your specifications and drawings with or without fittings.


 

CROSS CODE 177
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 44 64 89 114 134 174


 

SWEPT TEE CODE 170
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 44 64 89 114 134 174

‘Y’ PIECE CODE 171
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 44 64 89 114 134 174
B (mm) 22 31 44 58 67 85

THE UK’S LARGEST MANUFACTURER AND DISTRIBUTOR OF SANITARY TUBES AND STAINLESS STEEL SANITARY FITTINGS

When you purchase your stainless steel sanitary tubes and fittings from DPL you can expect:

Exceptional standards

Our austenitic sanitary tubes and fittings meet the exacting standards and conform to ISO 9001-2015 manufacturing and quality standards.

Plus, all contact parts are manufactured from T316L quality materials. Sulphur is controlled at weld points to a 0.005% minimum and a 0.017% maximum to ensure high-quality orbital welds. 

Comprehensive traceability

As part of our Quality Control, we check that all raw materials purchased conform to the Chemical Analysis stated on the Material Certificate. All materials are also traceable back to the original Material Certificates, to ensure full traceability.

A wide variety of product options

Our extensive product range covers imperial sizes from 1/4” O.D. to 6” O.D. and metric sizes from 4mm to 8mm. This covers sanitary tubing, weld end fittings suitable for orbital welding and clamp ended fittings. The tolerances on our weld ended products are suitable for closed head orbital welding, with tolerances on squareness and wall thickness. Whichever product you choose, you can look forward to a choice of finish — mechanical or electropolished on the internal diameter, and mill finished or satin polished on the outer diameter. 

Professional packaging and certification

With your products carefully finished, they will be packed with all tubes and fittings supplied with ends capped and bagged. 

Your products will arrive accompanied by full material certificates, either with the goods or via email, or both if required. Where needed, we will provide a full quality dossier to cover project work.

Maximising your workflow productivity

Owing to the exceptional quality of our sanitary tubes and fittings, our tailored options, as well as bespoke solutions and ongoing support, you can expect improved workflow productivity. If something isn’t quite right with your product, our experienced team is here to help resolve the problem.

THE UK’S LARGEST MANUFACTURER AND DISTRIBUTOR OF HYGIENE TUBES AND HYGIENIC FITTINGS

When you purchase your hygiene tubes and hygienic fittings from DPL you can expect:

Exceptional standards

Our hygienic austenitic tubes and hygienic fittings meet the exacting standards and conform to ISO 9001-2015 manufacturing and quality standards. Plus, all contact parts are manufactured from T316L quality materials. Sulphur is controlled at weld points to a 0.005% minimum and a 0.017% maximum to ensure high quality orbital welds.

Comprehensive traceability

As part of our Quality Control, we check that all raw materials purchased conform to the Chemical Analysis stated on the Material Certificate — this is carried out by an independent laboratory. All materials are also traceable back to the original Material Certificates. To ensure full traceability of all materials to the original Material Certificate.

A wide variety of product options

Our extensive product range covers austenitic tubing sizes from 1/4” O.D. to 6” O.D. in tubing, weld end fittings suitable for orbital welding and clamp ended fittings. What’s more the tolerances on our weld ended products are suitable for closed head orbital welding, with tolerances on squareness and wall thickness.

Whichever product you choose, you can look forward to a choice of finish — mechanical or electropolished on the internal diameter, and mill finished or satin polished on the outer diameter.

Professional packaging and certification

With your products carefully finished, they will be professionally packed — austenitic tubing is supplied with ends capped, sleeved in polythene and end heat sealed, while hygienic fittings are capped and heat sealed in polythene.

Your products will arrive accompanied by full material certificates, either with the goods or via email, or both if required. Where needed, we will provide a full quality dossier to cover project work.

Maximising your workflow productivity

Owing to the exceptional quality of our hygienic tubes and fittings, our tailored options, as well as bespoke solutions and ongoing support, you can look forward to improved workflow productivity. If something isn’t quite right with your product, our experienced team is here to help resolve the problem.

Hygienic 3-way Ball Valve

High spec and robust construction

Constructed from 316 Stainless Steel and built to the highest specification, the valve ball is fully encapsulated in PTFE for optimal cleanliness.

Plus, flow routing options of “T” port and “L” port are available from our stock to meet all your process application requirements. 

Whatever your sector — Food and Beverage, Pharmaceutical, Biomedical or Chemical — with the options of end fitting, actuation, Diamond 3 Way Ball Valves are up to the task. 

Exceptional quality

All of our hygienic valves meet the exacting manufacturing and quality standards of ISO 9001:2015. A standard you can trust thanks to regular third party inspections, product tests and reporting throughout their manufacture.

Tailored solutions

Tell us your precise requirements for your 3-way ball valves and we’ll get to work. This includes conducting a Contract Review Meeting to ensure the entire team working on your order is clear on exactly what you need. 

If you have bespoke needs, we can tailor a solution, making use of our fabrication facility. All agreements are documented so you can be certain that we have your requirements on board.

Comprehensive traceability and Certification

Material traceability is of prime importance to us for all of our products. Our material identification allow us to trace materials back to their origin and provide documentation.

For your complete peace of mind and to meet strict industry requirements, we provide full certification for all of our products. This includes: 

  • Certificates of Conformance
  • EP or Passivation Certificates
  • Qualifications and Procedures 
  • Component material certificates
  • Valve Test certificates
  • Food contact safe certificates (with relevant FDA schedule numbers for the material)

Complete compliance with EU law

We provide statements of compliance with every Diamond valve where required, as per European Union Directives. Furthermore, we can provide many other specialist certificates on request.

Get High Performance Butterfly Valves

Why choose Diamond sanitary butterfly valves?

Wide working temperature range

Dependent on your chosen seal materials, these stainless steel butterfly valves generally operate from -10°C to 150°C but can be specified to operate beyond this range too. 

Excellent control with broad actuation

As a butterfly valve manufacturer you can rely on, we supply, fit and test hygienic butterfly valves with a comprehensive range of pneumatic and electric actuators, including all ancillary equipment such as solenoids, limit switches and positioners.

A choice of seal materials

Select from a range of seal materials, including EPDM, silicone, Viton steam resistant and nitrile, to suit your application

The RJT Union

The RJT union is the most widely specified fitting for the UK food and beverage industry. It is particularly suitable for applications requiring frequent dismantling.

  • Robust construction enabling repeated dismantling for sterilising and washing, with no reduction in performance.
  • 10 bar working pressure.
  • Wide range of seal material including Nitrile, EPDM, Viton and PTFE.
  • Stainless steel 316 versions available.
  • Size range 1’ – 4”
Size Hex Nut Seal Bore Size (mm)
 in A/F (mm) L (mm) ID (mm)
 1 51 22 27 22.2
 1.5 65 22 39.7 34.9
 2 79 22 52.4 47.6
 2.5 92 22 65.1 60.3
 3 105 22 77.8 73.0
 4 130 22 103.2 97.6 (14 swg)
 CODE R101 RW32
90 BEND MALE x FEMALE CODE R146
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 57 77 102 127 147 187
B (mm) 66 86 111 136 156 196

MALE TO BSP MALE ADAPTOR CODE R135
Size 1.0” 1.5” 2.0” 2.5” 3.0”
Please Enquire

45° BEND FEMALE x MALE CODE R192
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 35 44 57 71 81 98
B (mm) 44 53 66 80 90 107

HOSE LINER CODE R125
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
L (mm) 89 95 98 108 114 165

TEE MALE x FEMALE x FEMALE CODE R164
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 57 77 102 127 147 187
B (mm) 66 88 111 135 156 196

MALE TO BSP FEMALE ADAPTOR CODE R186
Size 1.0” 1.5” 2.0” 2.5” 3.0”
Please Enquire

The ILC Union

The High Pressure ILC union has been specially developed by  DPL to meet your needs. It combines the properties of  quick connection and hygiene in a unique coupling.

  • Metal to metal seat for controlled compression.
  • Crevice free.
  • CIP compatible design.
  • Easily assembled.
  • Wide range of seal material including Nitrile,  EPDM, Viton and PTFE.
  • Stainless steel 316L.
  • Size range 1/2” – 4”.
Size Hex Nut Seal Bore Size
(mm)
Maximum Operating Pressure
in A/F (mm) ID (mm)
1 51 22.2 22.2 40 Bar (588 psi)
1.5 65 34.9 34.9 40 Bar (588 psi)
2 79 47.6 47.6 30 Bar (441 psi)
2.5 92 60.3 60.3 24 Bar (353 psi)
3 105 73.0 73.0 20 Bar (294 psi)
4 130 97.5 97.6 (14 swg) 19 Bar (279 psi)
CODE L101 LW32

The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used.

 

Size Hex Nut Liner Seal Male
 in L (mm) A/F(mm) L (mm) ID (mm) L (mm)
 0.5 13.4 28 16 9.5 16
 0.75 16 38 19 15.8 19
 CODE L101 LW74 LW132

90° BEND MALE x FEMALE CODE L146
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 65 85 110 135 155 195

ADAPTOR – MALE TO BSP MALE CODE L135
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
Please Enquire

45 BEND FEMALE X MALE CODE L192
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
B (mm) 43 52 65 79 89 106

HOSE LINER CODE L125
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
L (mm) 89 95 98 108 114 165

TEE MALE OR FEMALE*
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 65 85 110 135 155 195

ADAPTOR – MALE TO BSP FEMALE CODE L186
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
Please Enquire

*REQUEST CODE FOR COMBINATIONS

The IDF Union

The IDF union is particularly suitable for applications where CIP pipelines are permanently in place.

  • Crevice free, fully hygienic
  • CIP compatible
  • Available with a round nut to limit risk of unauthorised dismantling, giving added security
  • 16 bar working pressure, reinforced seal above 10 bar
  • Wide range of seal material including Nitrile, EPDM, Viton and PTFE
  • Stainless steel 316 contact parts
  • Size range 1” – 4”
Size Hex Nut Seal Bore Size
in A/F (mm) L (mm) ID (mm) (mm)
1 46 30 22.2 22.2
1.5 60 30 34.9 34.9
2 75 30 47.6 47.6
 2.5 90 30 60.3 60.3
 3 105 30 73.0 73.0
 4 133 35 97.6 97.6 (14 swg)
 CODE F101 FW32
90° BEND MALE x FEMALE CODE F146
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 65 85 110 135 155 203

ADAPTOR – MALE TO BSP MALE CODE F135
Size 1.0” 1.5” 2.0” 2.5” 3.0”
PLEASE ENQUIRE

45° BEND FEMALE x MALE CODE F192
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 43 52 65 79 89 115

HOSE LINER CODE F125
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
L (mm) 97 104 107 116 123 182

TEE MALE x MALE x MALE OR FEMALE*
Size 1.0” 1.5” 2.0” 2.5” 3.0” 4.0”
A (mm) 65 85 110 135 155 203

ADAPTOR – MALE TO BSP FEMALE CODE F186
Size 1.0” 1.5” 2.0” 2.5” 3.0”
PLEASE ENQUIRE
* REQUEST CODE FOR COMBINATIONS