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We've moved! Our new address is Unit 7F, Waterfall Lane Industrial Estate, Waterfall Lane, Cradley Heath, B64 6PU

THE UK’S LARGEST MANUFACTURER AND DISTRIBUTOR OF HYGIENE TUBES AND HYGIENIC FITTINGS

We provide a comprehensive range of hygienic stainless steel tubes, valves, fittings and bespoke fabricated units for the Bio-Processing, Pharmaceutical, Food and Drink industries.

When you purchase your hygiene tubes and hygienic fittings from DPL you can expect:

Exceptional standards

Our hygienic austenitic tubes and hygienic fittings meet the exacting standards and conform to ISO 9001-2015 manufacturing and quality standards. Plus, all contact parts are manufactured from T316L quality materials. Sulphur is controlled at weld points to a 0.005% minimum and a 0.017% maximum to ensure high quality orbital welds.

Comprehensive traceability

As part of our Quality Control, we check that all raw materials purchased conform to the Chemical Analysis stated on the Material Certificate — this is carried out by an independent laboratory. All materials are also traceable back to the original Material Certificates. To ensure full traceability of all materials to the original Material Certificate.

A wide variety of product options

Our extensive product range covers austenitic tubing sizes from 1/4” O.D. to 6” O.D. in tubing, weld end fittings suitable for orbital welding and clamp ended fittings. What’s more the tolerances on our weld ended products are suitable for closed head orbital welding, with tolerances on squareness and wall thickness.

Whichever product you choose, you can look forward to a choice of finish — mechanical or electropolished on the internal diameter, and mill finished or satin polished on the outer diameter.

Professional packaging and certification

With your products carefully finished, they will be professionally packed — austenitic tubing is supplied with ends capped, sleeved in polythene and end heat sealed, while hygienic fittings are capped and heat sealed in polythene.

Your products will arrive accompanied by full material certificates, either with the goods or via email, or both if required. Where needed, we will provide a full quality dossier to cover project work.

Maximising your workflow productivity

Owing to the exceptional quality of our hygienic tubes and fittings, our tailored options, as well as bespoke solutions and ongoing support, you can look forward to improved workflow productivity. If something isn’t quite right with your product, our experienced team is here to help resolve the problem.

Stainless Steel Filters

ATEX approved version available – Enquire for more details!

To ensure that product remains free from unwanted foreign bodies and oversize solids, DPL offer a range of filters to suit your requirements. Other sizes and designs are available, please enquire.

All the following dimensions apply to filters with fitted ends as follows:
ILC, IDF, RJT Male, ILC Female and Clamp – other variations available, please ask.

Side Entry Filter
The Side Entry filter allows the element to be removed for cleaning or replaced without taking the filter assembly out of the pipeline.

Available in 1.0” to 3.0” size range
See table below for avilable filtration sizes

‘Y’ Type Filter
The ‘Y’ Type filter is designed for use where ‘in-line’ filtration is required. The element can be changed or cleaned without removing the assembly from the pipeline.

 

Y TYPE FILTER
Size1.0”1.5”2.0”2.5”3.0”
A (mm)277316374434483
B (mm)356364376389400

See table below for avilable filtration sizes

Pump Protection Filter
The Pump Protection filter is used upstream of the pump for protection from foreign bodies and oversize solids.

 

PUMP PROTECTION FILTER
Size1.0”1.5”2.0”2.5”3.0”
A (mm)247286343404453
B (mm)186194206219229

3mm or 6mm Perforated element fitted as standard (no mesh)

Open area for either option is 40%

 

 

FILTRATION SIZES AVAILABLE
Mesh per inch102060100
 Wire Dia mm0.560.320.160.1
 Aperture mm6.02.01.00.250.16
 Open area %4060573838
 Side entry and Y type filters are supplied with elements consisting of a 6mm perforated tube inside a mesh sleeve. The 6mm perforated tube is also available without the mesh sleeve as shown on the table. Pump protection filters are supplied with either a 3mm or 6mm perforated tube only (no mesh). Wetted parts are 316L grade stainless steel, seal material is EPDM / Nitrile, hygienic design throughout.

ATEX approved version available for use in potentially explosive atmospheres.

Group 2, Category 2,  Gas and dust compliant

ATEX

 

The High Pressure ILC union has been specially developed by  DPL to meet your needs. It combines the properties of  quick connection and hygiene in a unique coupling.

  • Metal to metal seat for controlled compression.
  • Crevice free.
  • CIP compatible design.
  • Easily assembled.
  • Wide range of seal material including Nitrile,  EPDM, Viton and PTFE.
  • Stainless steel 316L.
  • Size range 1/2” – 4”.
SizeHex NutSealBore Size
(mm)
Maximum Operating Pressure
inA/F (mm)ID (mm)
15122.222.240 Bar (588 psi)
1.56534.934.940 Bar (588 psi)
27947.647.630 Bar (441 psi)
2.59260.360.324 Bar (353 psi)
310573.073.020 Bar (294 psi)
413097.597.6 (14 swg)19 Bar (279 psi)
CODEL101LW32 

The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used.

 

SizeHex NutLinerSealMale
 inL (mm)A/F(mm)L (mm)ID (mm)L (mm)
 0.513.428169.516
 0.7516381915.819
 CODEL101LW74LW132
90° BEND MALE x FEMALE CODE L146
Size1.0”1.5”2.0”2.5”3.0”4.0”
A (mm)6585110135155195

ADAPTOR – MALE TO BSP MALE CODE L135
Size1.0”1.5”2.0”2.5”3.0”4.0”
L (mm)5157606364
A/F (mm)42567090106

45 BEND FEMALE X MALE CODE L192
Size1.0”1.5”2.0”2.5”3.0”4.0”
B (mm)4352657989106

HOSE LINER CODE L125
Size1.0”1.5”2.0”2.5”3.0”4.0”
L (mm)899598108114165

TEE MALE OR FEMALE*
Size1.0”1.5”2.0”2.5”3.0”4.0”
A (mm)6585110135155195

ADAPTOR – MALE TO BSP FEMALE CODE L186
Size1.0”1.5”2.0”2.5”3.0”4.0”
L (mm)4450545454
A/F (mm)42567090106

*REQUEST CODE FOR COMBINATIONS

THE FINER DETAILS...

THE UK’S LARGEST MANUFACTURER AND DISTRIBUTOR OF HYGIENE TUBES AND HYGIENIC FITTINGS

When you purchase your stainless steel sanitary tubes and fittings from DPL you can expect:

Exceptional standards

Our austenitic sanitary tubes and fittings meet the exacting standards and conform to ISO 9001-2015 manufacturing and quality standards.

Plus, all contact parts are manufactured from T316L quality materials. Sulphur is controlled at weld points to a 0.005% minimum and a 0.017% maximum to ensure high-quality orbital welds. 

Comprehensive traceability

As part of our Quality Control, we check that all raw materials purchased conform to the Chemical Analysis stated on the Material Certificate. All materials are also traceable back to the original Material Certificates, to ensure full traceability.

A wide variety of product options

Our extensive product range covers imperial sizes from 1/4” O.D. to 6” O.D. and metric sizes from 4mm to 8mm. This covers sanitary tubing, weld end fittings suitable for orbital welding and clamp ended fittings. The tolerances on our weld ended products are suitable for closed head orbital welding, with tolerances on squareness and wall thickness. Whichever product you choose, you can look forward to a choice of finish — mechanical or electropolished on the internal diameter, and mill finished or satin polished on the outer diameter. 

Professional packaging and certification

With your products carefully finished, they will be packed with all tubes and fittings supplied with ends capped and bagged. 

Your products will arrive accompanied by full material certificates, either with the goods or via email, or both if required. Where needed, we will provide a full quality dossier to cover project work.

Maximising your workflow productivity

Owing to the exceptional quality of our sanitary tubes and fittings, our tailored options, as well as bespoke solutions and ongoing support, you can expect improved workflow productivity. If something isn’t quite right with your product, our experienced team is here to help resolve the problem.

Download DPL Catalogue

Our mission at DPL is simple but profound: to solve your challenges. We’re committed to being more than just a supplier; we’re your partners in progress. With our expertise, extensive product range, and dedication to your success, we’re ready to tackle your toughest process problems and help you achieve your goals.

Certification

Certification for DPL Products

From the vast array of published standards there are a number that are key to each industry. The accepted way of confirming that the standard has been complied with is for the manufacturer or service provider to issue a form of certificate with the goods or service.

There are many types of certificate but typically they can be categorised as Certificates of compliance, Test certificates, Inspection certificates or reports and Certificates of acquired skill or attainment.

DPL is an assessed company to the ISO 9001:2015 Quality Assurance standard and certifies that its products meet the relevant standards the product was designed for and also where modifications are made to suit a specific purpose.   We provide a Certificate of Conformance with each order dispatched.   Our seal and gasket components are food contact safe and we provide certification for these that states the relevant FDA schedule number for the material.

Valve Test Certificate is available for all DPL supplied valves.   This will supply information on the materials used, the seal material and seal standards, the method of test and the test pressures, and the internal surface finish.   Component Material certificates for the product wetted surfaces of the valve are also available with this certificate.

EU safety law

A statement of compliance is normally a legal requirement evoked by a European Directive.   DPL issue these with every valve and actuator in line with the requirements of the particular commodity type along with our recommended valve installation procedures.

Some of the legislation affecting DPL products includes the Pressure Equipment Directive (PED), designed for pressure bearing products safety and the Machinery Directive that requires the design of the machinery is safe to operate and presents no hazard in operation.

DPL produces valves that comply with the electrical bias ATEX directive, for safety of operation in potentially explosive atmospheres which also seeks to prevent ignition through static discharge on non electrical products.

There are many other specialist certificates that have not been covered above.   If you require a particular approval certificate for the components we can supply for your installation please enquire at the time of order with your DPL Sales contact.

Quality

Stainless Fittings (SFL) and Dairy Pipe Lines (DPL) are manufacturers of a range of stainless steel fittings, valves and bespoke fabricated units for the bio-processing, pharmaceutical and food industries. The companies are regularly assessed to the ISO 9001:2015 Quality Management standard.

The products provided by the company meet the stringent statutory and regulatory requirements demanded by the marketplace.  Inspections and product tests are carried out at regular stages of manufacture allowing comprehensive quality records to be maintained. These records can then be used for analysis as part of our commitment to ongoing process and product improvements. As part of this process, bi-monthly reviews are in place to ensure the quality system continues to support our business objectives.

With the processes of the Quality Management System defined and implemented, one major role of the management team is to adapt these processes to meet changing requirements in the industry and to enhance the business wherever this results in a benefit to our customers.

Our initial contact with our customers is normally through the Sales team. Here your precise requirements are assessed and stock availability discussed with you in order to meet your needs. Where you require us to make use of our fabrication facility, we take the time to understand your exact requirements even further.
After being sure that your sales contact has a clear understanding of your requirements, we conduct a Contract Review Meeting to ensure that the entire team responsible for manufacturing your order are all clear on what is needed.
We will contact you where we need further information or where we need specific points being clarified. All agreements are documented so you can be sure we have your requirements on board.

Material traceability is of prime importance to us, and therefore our internal bespoke systems and material identification allows us to trace material back to its origin.

SFL and DPL offer a wide range of certification options to include Certificates of Conformance, Original Material Certificates, EP or Passivation Certs, Weld maps, Qualifications and Procedures to name a few. Just discuss your requirements with us – our Mission is your Peace of Mind.

Click one of these links to view or download our EU Directive Statements for:

Enquiry / CAD Request DPL

Talk to us on 01799 611 062
Email us on hello@dpluk.co.uk

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